Thermoplastics are the preferred choice for many industries, including the area of industrial piping systems. But what exactly are they, and how do they differ from their close counterpart, thermosets?
Thermoplastics are the preferred choice for many industries, including the area of industrial piping systems. But what exactly are they, and how do they differ from their close counterpart, thermosets?
The world of polymers is large, with each type offering unique properties. Two of the most discussed are thermoplastics and thermosets. They may sound similar, but their properties set them worlds apart.
1. Thermoplastics:
These materials are a wonder of polymer science. Unlike other plastic types, thermoplastics can be heated, melted, and reshaped multiple times without significant alteration to their original properties. This is due to the absence of permanent chemical bonding during their curing process. When we talk about everyday items like acrylic, nylon, and polyester, we are referring to popular examples of thermoplastics.
2. Thermosets:
On the flip side, thermosets undergo a distinct transformation when cured. This curing process involves the formation of solid crosslinks. Once these crosslinks are established and the thermoset is formed, it remains permanently in that state. Basically, this means they cannot be reshaped or recycled post-curing. However, this also means they generally offer a higher resistance against high temperatures and some chemicals.
There’s no denying the versatile nature of thermoplastics, making them a preferred choice for multiple applications, especially piping. But what gives them the edge over thermosets?
Versatility: This is where thermoplastics shine. They’re suitable for a wide range of applications. Whether you’re considering high-pressure water systems, sewage lines, gas pipelines, or even the transport of corrosive chemicals, thermoplastics like those in Allmach’s UniPlas range are an ideal choice.
Durability: These plastics are not just flexible; they are resilient. Their inherent properties such as corrosion resistance, high impact tolerance, and UV resistance ensure that they are long-lasting. Plus, they have the added advantage of reducing fluid friction, which in turn, promotes a more efficient flow within the pipelines.
Environmental Considerations: As we all look to make sustainable choices with what we buy and use in the piping supply industry, thermoplastics make this a clear-cut choice. Their ability to be recycled means less waste heading to landfills and a reduced carbon footprint, promoting a greener, more sustainable future.
Allmach’s UniPlas range of piping products features thermoplastic flexible, non-toxic, and corrosion-resistant uPVC (Polyvinyl Chloride) material. Let’s look at why these thermoplastic piping solutions should be considered as a viable alternative to thermoset variations, and even replace ceramic and similar products:
1. Reliability:
At its core, a piping system must be reliable. Any failure can lead to costly damages and extended downtimes. The UniPlas range boasts:
– Corrosion Resistance: Corrosion can degrade materials over time. With the UniPlas range, this concern is virtually eliminated.
– Chemical Resistance: Many piping systems transport chemicals that can erode standard materials. Allmach’s UniPlas ensures that chemicals stay within the pipes without causing any harm to the infrastructure.
– UV Resistance: UV rays can degrade materials over extended periods, especially in areas with high sun exposure. The UV resistance ensures the longevity of the pipes.
– Reduced Fluid Friction: By reducing the fluid friction, these pipes ensure a smoother flow, which in turn can result in increased efficiency and reduced wear and tear.
2. Cost-Effectiveness:
A project or installation is never without budget constraints, so any infrastructure investment needs to be cost-effective. With Allmach’s UniPlas range, you get:
– Lightweight Design: This leads to significantly lower transportation costs. Additionally, being lightweight means fewer installers are required, translating to direct labour cost savings.
– Flexibility: The pipes are designed to be flexible, which means they can endure more without breaking. This leads to fewer replacements and repairs.
– Longevity: Given their properties, these pipes have a long operational life, which reduces long-term maintenance and replacement costs.
3. Safety:
Safety is paramount, especially when dealing with fluid transport. The properties of the UniPlas range, such as corrosion, chemical, and UV resistance, ensure that the pipes remain in optimal condition, reducing the risk of accidents.
4. Easy and Quick Installation:
Time is a critical factor in construction and infrastructure projects. The UniPlas range is:
– Lightweight: This means there’s no need for heavy and costly mechanical hoists.
– Efficiency: These pipes are faster to install than traditional concrete pipes, which means projects can be completed quicker.
Piping projects need materials that are versatile, cost-effective, and outperform other products while having positive environmental benefits. As the piping industry continues to evolve, it’s clear that thermoplastics have many advantages over traditional materials and will continue to influence the industry well into the future.
To find out more about how our thermoplastic-based products can integrate into your next irrigation, plumbing, sewerage, and wastewater treatment installation, visit www.allmach.com.au to talk to our knowledgeable technical team.
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